Premium Spout Pouch Filling Machine – The Professional Packaging Solution for Sichuan Mala Hot Pot Soup Base, Japanese Sukiyaki Soup, and Thai Hot Pot Concentrates
As the global demand for authentic Asian soup bases and hot pot concentrates continues to rise, manufacturers require specialized packaging equipment capable of handling diverse liquid and semi-liquid products with precision and efficiency. Longchuang presents its advanced pre-made spout pouch filling machine, engineered to deliver reliable packaging for Sichuan-style spicy clear oil hot pot soup mix, concentrated Japanese sukiyaki soup, mala hot pot soup, and concentrated Thai Jaew Hon hot pot soup—all in convenient, consumer-preferred spout pouches.
Designed for Diverse Soup and Sauce Applications
This automatic spout pouch filling machine is specifically configured to handle a wide spectrum of products, from oil-based spicy soup mixes to creamy, concentrated broths. It accommodates various spout pouch formats, including corner-spout and top-spout stand-up pouches, ensuring flexibility for different packaging requirements.
Key Applications
Product
Characteristics
Typical Packaging Size
Sichuan Spicy Clear Oil Hot Pot Soup Mix
Oil-based, no dregs, authentic Chengdu flavor
260g
Concentrated Japanese Sukiyaki Soup
Sweet-savory broth, high viscosity
825g
Mala Hot Pot Soup
Spicy, numbing, oil-rich
200g–500g
Concentrated Thai Jaew Hon Hot Pot Soup
Spicy, sour, aromatic, chunky texture
200g–400g
Core Features Driving Performance
Precision Filling for Oil-Based and Viscous Products: The machine integrates advanced dosing systems—piston pumps for oil-based products, lobe or gear pumps for high-viscosity concentrates, and peristaltic pumps for shear-sensitive liquids. This ensures consistent fill volumes across production runs, minimizing product giveaway while maintaining ±1% filling accuracy.
Spout Pouch Specialty Design: The machine is purpose-built for spout pouches, featuring specialized mechanisms for accurate bag pickup, opening, and handling through the filling process. It supports both top spout and corner spout pouch formats, which are increasingly preferred by consumers for their convenience and resealability.
Reinforced Sealing Technology: The dual-seal or multi-step hot and cold sealing system ensures leak-proof, airtight seals, critical for oil-rich and liquid soup products where seal integrity directly affects shelf life and consumer satisfaction.
High-Speed Output: Depending on product characteristics and pouch size, the machine delivers 20–60 bags per minute, effectively replacing 6–8 manual operators and significantly reducing labor costs.
Heated and Agitated Hopper: For products requiring temperature maintenance, such as oil-based spicy soup mix that may solidify at lower temperatures, the hopper incorporates heating and continuous stirring functions to ensure consistent flowability and prevent separation or clogging.
Intelligent PLC Control with Touch Screen: The user-friendly interface enables quick parameter adjustment, recipe storage for different products, and real-time production monitoring. Fault indication on the screen facilitates rapid troubleshooting, minimizing downtime.
Food-Grade Construction: All product-contact parts are constructed from SUS304 stainless steel, complying with international food safety standards. The corrosion-resistant body ensures durability and easy cleaning in food-grade environments.
“No Bag, No Fill” Safety System: Automatic detection prevents filling when no pouch is present or when the pouch fails to open properly, eliminating material waste and preventing messy spills.
Compatibility with Multiple Pouch Formats
The machine supports a wide range of pre-made pouches, including:
Stand-up pouches with spout (top spout and corner spout)
Flat pouches and 3-side seal pouches
Zipper pouches for resealable options
Retort pouches for high-temperature sterilization applications
Applications Beyond Hot Pot Soups
This versatile packaging solution is also ideal for:
Condiments & Sauces: Chili oil, BBQ sauce, salad dressing, ketchup
Beverages: Fruit juice, coconut milk, yogurt drinks, herbal teas
Cooking Ingredients: Soy sauce, vinegar, cooking wine, broth concentrates
Daily Chemicals: Liquid soap, shampoo, lotion
Technical Specifications
Parameter
Specification
Packaging Speed
20–60 bags/min
Bag Types
Spout pouches, stand-up pouches, flat pouches, zipper pouches
Bag Size Range
Width: 80–300mm, Length: 150–430mm (model dependent)
Filling Range
10g–3kg (model dependent)
Material
SUS304 Stainless Steel (product contact parts)
Control System
PLC + Color Touch Screen
Filling Accuracy
±1%
Sealing Method
Multi-step heat seal + cooling station
Options
Heated hopper, agitator, dual filling nozzles, CIP system
Why Choose Longchuang?
Longchuang brings years of expertise in the development and manufacture of automatic packaging machinery. Our machines are trusted by leading food manufacturers globally. We offer:
OEM/ODM Customization: Machines can be tailored with specific colors, branding, and features to meet unique production requirements
Comprehensive After-Sales Support: Overseas engineering services, video installation tutorials, and technical support
Two-Year Warranty on main components for long-term reliability
CE, ISO9001, and SGS Certifications ensuring international quality standards
“Hot pot soup bases and concentrated broths present unique packaging challenges—they are often oil-based, prone to separation, and demand airtight seals to preserve authentic flavors,” said Mia, Sales Manager at Longchuang. “Our spout pouch filling machine has been developed to address these specific requirements, providing manufacturers with a reliable, efficient, and versatile packaging solution.”
For more information or to request a quote, please contact
Ms. Jennifer at Whatsapp/Tel +86 5918821136
email saleslongchuang@gmail.com.
Visit our product page: https://www.automatedpackingmachine.com/